Food guidance · 14 questions

What BRCGS and SALSA expect of temperature

Temperature-controlled storage, transport, calibration and records in BRCGS Food Safety Issue 9, Storage and Distribution Issue 4 and SALSA, with clause numbers (paraphrased).

Reviewed by Jake Farrow, Managing DirectorLast reviewed 19 October 2026

BRCGS Food Safety Issue 9 expects every temperature-controlled store to have recording with alarms or manual checks about every four hours, calibrated and traceable instruments, validated temperature distribution in cold stores and freezers, and records kept for shelf life plus 12 months. Storage and Distribution Issue 4 adds vehicle recording, driver alerts and time limits outside control (paraphrased).

Why it matters

Certification asks for more than the law

For manufacturers, cold stores and distributors that supply retailers, the BRCGS audit is often the stricter test. The law says monitor 'effectively'; BRCGS says how often a manual check must be, what a CCP record must contain, how long to keep it and what to do when a sensor is found out of calibration.

The standards are licensed, so we paraphrase them here and cite the clause. Clause numbers were checked against the published standards and BRCGS position statements on 19 October 2026.

What the standards say

Food Safety Issue 9

From Food Safety Issue 9 (paraphrased):

  • 4.15.3 Storage: where temperature control is needed, stores hold product within specification, with either temperature recording equipment and suitable alarms on all storage facilities, or recorded manual checks, typically at least every 4 hours or often enough to intervene before product goes out of limits.
  • 4.16.2 and 4.16.3 Transport: vehicles able to maintain temperature requirements; temperature-controlled transport holds product within specification at minimum and maximum load, shown by data loggers or by records of refrigeration operation. 4.16.5 asks for procedures for breakdown and refrigeration failure, and 4.16.1 lists controlling the temperature of loading docks and vehicles among the procedures to consider.
  • 2.10 CCP monitoring: monitoring that detects loss of control in time to act; records with date, time and result, signed, and verified where appropriate by an authorised person; evidence that electronic records were checked. 2.11.1 asks for a documented corrective action, including what happens to product made while out of control.
  • 6.1.5 Temperature distribution: where conditions can vary within equipment critical to safety or quality, its characteristics are validated and verified at a frequency based on risk and performance; the examples include temperature distribution in freezers and cold stores. This is the Issue 9 basis for mapping. 6.1.6 asks for procedures to establish the safety of product after equipment failure.
  • 6.4 Calibration: a list of measuring devices with location, identifier and due date; checks at a risk-based frequency, traceable to a national or international standard where possible; uncertainty considered against critical limits; action on product when a device is found out of limits.
  • 3.3.2 Records: kept for a defined period that considers legal and customer requirements and shelf life, at minimum shelf life plus 12 months.

Storage and Distribution Issue 4, and SALSA

Storage and Distribution Issue 4 goes further for warehouses and fleets (paraphrased). Its temperature rules sit in the core requirements, not in an optional module: environment control in storage (7.3) and vehicle temperature controls (5.4). Clause 7.3.2 mirrors the alarm-or-4-hourly-check rule. Clause 7.3.4 asks sites to set maximum times product may spend outside temperature control, including at loading, unloading and staging. Clause 7.3.5 asks for equipment-failure procedures that settle the product's status with its owner before release. Clause 7.3.7 requires the uniformity of temperature in controlled stores to be 'established, validated and verified at a frequency based on risk', which is a mapping requirement, and 7.3.8 asks for performance to be re-established after equipment changes. Section 5.4 covers vehicle validation in all weather and at minimum and maximum load (5.4.1), automatic load-space recording (or recorded manual checks where there is no such equipment, 5.4.2), pre-cooling (5.4.3), driver alerts (5.4.5) and equipment failure (5.4.6). Calibration (6.3) matches Food Safety 6.4 but requires traceability to a national standard for devices measuring product safety, legality and quality, and the product owner told when a device is found inaccurate. Goods-in checks temperature before acceptance (7.1.1). Records are kept for a defined period 'but shall never be less than 1 year' (3.1.3.1). The optional modules add their own rules: cross-docking (11.4), e-commerce packaging validated to hold temperature (12.5) and contract chilling and freezing (section 17).

Position Statement 20, effective 10 August 2026, rewords clause 17.3 for contract chilling and freezing sites (section 17): alarm settings must suit the process, and for sites relying on manual checks it gives a general guide of every 2 hours for chilled and every 4 hours for frozen unless otherwise justified. The checks continue at weekends and holidays and may be less frequent while doors stay shut. Records are kept for shelf life plus one year. SALSA Issue 7, used for all SALSA audits from 1 September 2026, asks for monitored temperature controls with records, calibrated probes and recorders, and records kept for shelf life plus one year, without BRCGS's frequencies.

Which standard says what about temperature
ControlBRCGS FS 9BRCGS S&D 4SALSA 7
Alarms or 4-hourly manual checks✓✓·
Temperature mapping of stores✓✓·
Time limits outside temperature control·✓·
Load-space recording in vehicles (automatic, or recorded manual checks)·✓·
Calibration traceable to a national standard✓✓·
Records: shelf life plus 12 months✓·✓

Paraphrased from BRCGS Food Safety Issue 9, Storage and Distribution Issue 4 and SALSA Issue 7. A tick means the standard states it explicitly.

What good looks like

What the auditor will ask to see

Expect to be asked where each limit comes from, to show a week of records including nights and weekends, to show who receives the alarm at 3am and proof they did, to produce the calibration certificate for the sensor in front of the auditor, and to walk through your last excursion and the product decision. A record that shows the excursion, the response and a named sign-off is usually stronger evidence than a record with no excursions at all.

More on how this plays out on site is on our BRCGS explainer.

Worked example

An out-of-calibration sensor at audit

This is an illustrative example; readings are invented. During its annual calibration a cold store's sensor in chill room 3 is found reading 1.2 °C low. The room's limit is 5 °C and the records show readings up to 4.6 °C over the last year.

What S&D 6.3.5 (and Food Safety 6.4.4) asks for: a recorded action, with at-risk product kept off sale and, under S&D, the product owner told. The site works out that the true temperature may have reached 5.8 °C, identifies the dates and the product stored, tells the product owners, and records their decisions. It adjusts the sensor, re-verifies it, and moves that room to a six-monthly calibration. At audit, the record of what was done is what the auditor wants: the out-of-tolerance finding itself is not the non-conformity.

Where it is unclear

Two-hourly or four-hourly, and unit records

Position Statement 20's 2-hour figure is written for section 17; whether auditors will apply it to general chilled storage under 7.3.2 is unclear. Food Safety 4.16.3 accepts refrigeration operation records for transport, while Storage and Distribution 5.4.2 asks for load-space recording (or recorded manual checks where there is no such equipment). And the standards do not say how often electronic records must be reviewed. These are compared under BRCGS and the law.

Inspection findings

What audits find most

BRCGS does not publish a primary list of top non-conformities that we could find. A certification body datasheet based on more than 72,000 audits puts hygiene (4.11.1) first, then chemical control, equipment, doors and pest prevention, fabric and traceability; calibration and storage temperature are not in its top list. Temperature findings still occur, but the published data do not say how often.

In summary

The short version

  • BRCGS Food Safety 4.15.3: alarms on every controlled store, or recorded checks about every 4 hours.
  • Risk-based validation of temperature distribution (mapping): Food Safety 6.1.5 names cold stores and freezers; Storage and Distribution 7.3.7 covers every controlled store.
  • Calibration under 6.4 is risk-based and traceable; act on product when a device is out of limits.
  • Records: shelf life plus 12 months (Food Safety), never under 1 year (S&D), shelf life plus one year (SALSA).
  • Position Statement 20 (contract chilling and freezing, section 17): where checks are manual, as a guide every 2 hours chilled and 4 hours frozen, continuing at weekends and holidays, and possibly less often while doors stay shut.
  • Clause numbers checked against the standards; wording paraphrased.

BRCGS and SALSA

Questions, answered from the source

Last checked 19 October 2026. Each answer links to its source and says whether it is law, formal guidance or interpretation.

Is there a maximum time chilled or frozen product can sit on a loading bay?Guidance

BRCGS Storage and Distribution Issue 4, clause 7.3.4, requires sites to monitor process parameters critical to product safety, including handling and scheduling of transfers, and to set procedures with acceptable and unacceptable criteria. These must take into account 'maximum limits for the period of time that particular types of product may remain outside a temperature-controlled environment, including at loading, unloading and staging areas', and local seasonal variations. Clause 5.4.4 requires loading and unloading to keep product within limits.

What's agreed, and what isn't

Paraphrased; checked against the standard. The standard requires the site to set the time limits but does not specify any figure; it is silent on minutes allowed for door-open or dock dwell times. No primary source we checked gives a number, so this is a site decision based on product sensitivity, dock conditions and validation data. BRCGS Food Safety Issue 9 (4.15.1, 4.16.1) refers only to managing transfers and controlling loading dock temperature.

Status
Formal guidance
Applies to
Cold stores, Food distribution and transport
Last checked
18 October 2026
What do BRCGS Storage and Distribution rules say about refrigerated vehicles, pre-cooling and driver alerts?Guidance

Section 5.4 of Storage and Distribution Issue 4 requires validation and ongoing verification that vehicles can hold specified product temperatures in all weather, considering maximum and minimum loads and delivery points (5.4.1). Load-area temperature must be monitored and recorded by automatic time and temperature equipment, with real-time records readily accessible, or by recorded manual checks where such equipment is absent (5.4.2). Settings must be verified before loading, and vehicles must be at a suitable temperature before loading or reach it within a defined time (5.4.3). A system must make the driver aware if load-area temperature leaves limits (5.4.5), and procedures must establish product status after equipment failure, before release to the customer (5.4.6).

What's agreed, and what isn't

Paraphrased; checked against the standard. Pre-cooling is required in principle but the time and target are not specified; the 'defined time' is the operator's to set and justify. Alarm thresholds and delays for the driver alert are not specified. Food Safety Issue 9 (4.16.3) is less demanding and accepts refrigeration-operation records instead of load-temperature logs, so the two standards differ.

Status
Formal guidance
Applies to
Food distribution and transport
Last checked
18 October 2026
What does BRCGS Food Safety Issue 9 say about temperature control in dispatch and transport?Guidance

Clause 4.16.2 requires vehicles and containers to be fit for purpose, including 'equipped to ensure any temperature requirements can be maintained', with inspection records. Clause 4.16.3 says temperature-controlled transport must hold product within specification 'under minimum and maximum load', using either temperature data loggers that can be interrogated for time and temperature, or a system that monitors and records refrigeration operation at predetermined frequencies. Clause 4.16.5 requires instructions for breakdown, accident or refrigeration failure so product safety is assessed and recorded, and 4.16.6 requires contracted hauliers to be approved through BRCGS or GFSI certification or a contract covering 4.16.1 to 4.16.5.

What's agreed, and what isn't

Paraphrased; checked against the standard. Monitoring the refrigeration unit's operation is accepted as an alternative to logging load temperature, so a reefer unit log can satisfy 4.16.3; whether it is enough for high-risk product is for the site's risk assessment and auditor. The clause does not specify logging intervals, pre-cooling of vehicles or door-open limits during multi-drop deliveries; it is silent on these. Storage and Distribution Issue 4 (clauses 5.4.1 to 5.4.5) is more specific for hauliers.

Status
Formal guidance
Applies to
Food manufacturers, Food distribution and transport
Last checked
18 October 2026
What must CCP temperature monitoring records contain under BRCGS Issue 9, and how is HACCP verified?Guidance

Clause 2.10.1 requires a monitoring procedure for each CCP that can detect loss of control and, wherever possible, give information in time for corrective action; continuous measurement such as thermographs is listed as an option. Clause 2.10.2 says CCP records must include date, time and result, be signed by the person monitoring and verified where appropriate by a competent, authorised person; electronic records need evidence that they were checked and verified. Clause 2.12.2 requires verification procedures, such as internal audits and review of records where limits were exceeded, to confirm the HACCP plan stays effective.

What's agreed, and what isn't

Paraphrased; checked against the standard. For automated monitoring, 'signed' is generally met through electronic sign-off or review, but the standard does not specify how often electronic records must be reviewed; that is unclear and auditors differ. Critical limits must be measurable, for example time and temperature (2.9.1), and validated (2.9.2). SALSA Issue 7 clauses 2.10 to 2.13 cover the same Codex steps in shorter form.

Status
Formal guidance
Applies to
Food manufacturers
Last checked
18 October 2026
How long does SALSA require records to be kept, and what does it say about vehicles?Guidance

SALSA Food & Drink Production Issue 7, clause 3.5.2, requires all documents and completed records relating to product safety, legality and quality to be genuine, legible, kept in good condition and stored securely 'for at least the shelf-life of the products plus one year'. Clause 1.12.1 requires storage and transport to be fit for purpose and capable of maintaining product and facility temperature where applicable, says all transport 'should be inspected before loading', and requires records. Clause 1.12.4 requires transit trials, with records, where products go by courier or post.

What's agreed, and what isn't

The same retention rule (3.5.2) and vehicle clause (1.12.1) appear in Brokers, Storage & Distribution Issue 2. SALSA's 'should' on pre-loading inspection is softer than 'shall'. The standard does not specify in-transit temperature logging; it is silent on loggers for vehicles, unlike BRCGS 4.16.3.

Status
Formal guidance
Applies to
Food manufacturers, Food distribution and transport
Last checked
18 October 2026
What do the BRCGS Storage and Distribution Issue 4 goods-in rule and optional modules add on temperature?Guidance

Clause 7.1.1 requires processes to confirm that measurable conditions such as temperature meet requirements before goods are accepted. The cross-docking module (11.4.1) requires process parameters critical to product safety, such as transfers between temperature-controlled and ambient areas, removal of temperature-sensitive product before loading and unforeseen delays, to be validated, controlled, monitored at a suitable frequency and recorded, with defined acceptable and unacceptable limits. The e-commerce module (12.5) requires packaging systems for temperature-sensitive products to be validated, with the cooling media and critical temperature limits defined, and supplier validation backed by an independent transit test (12.5.2). The contract chilling and freezing module (section 17) requires real-time temperature recording linked to an automatic failure alarm, or manual checks where appropriate, at a frequency that allows intervention (17.3), and the product owner told immediately of any failure or deviation (17.4).

What's agreed, and what isn't

Paraphrased; checked against the standard and SD404. Temperature-controlled storage (7.3) and vehicles (5.4) are core requirements wherever temperature control applies; the modules apply only where the site does that activity. Position Statement 20 (effective 10 August 2026) rewords 17.3 to cover any process parameter, says alarm settings must be adequate for the process and adds a manual-check guide of every 2 hours chilled and 4 hours frozen; Position Statement 19 adds irradiation to section 17. None of these sets an alarm delay or set point.

Status
Formal guidance
Applies to
Cold stores, Food distribution and transport
Last checked
19 October 2026
What do the SALSA standards require for temperature monitoring and calibration?Guidance

SALSA Food & Drink Production Issue 7 (June 2026), clause 1.5.2, requires documented environmental controls to be monitored so facilities keep raw materials, work-in-progress, finished products and packaging 'within a safe temperature range', with records kept. Clause 1.5.4 (External Calibration) requires environment monitoring devices 'such as temperature probes and recorders', where essential for legality and food safety, to be calibrated to defined accuracy 'at a pre-determined frequency'. Clause 1.5.5 requires regular in-house verification checks of all measuring devices, adjusted if necessary, with records. Clause 1.5.3 requires procedures for equipment failure. SALSA Brokers, Storage & Distribution Issue 2 has matching clauses 1.5.2 to 1.5.5.

What's agreed, and what isn't

SALSA is aimed at small producers and is shorter than BRCGS. It does not specify a monitoring frequency, alarm requirements, a calibration interval or traceability to national standards; it is silent where BRCGS 4.15.3 and 6.4 are explicit. All SALSA audits from 1 September 2026 use the new issues, with no transition period. The SALSA 'Standard' page still listed the old issues when checked, so rely on the new-issues page.

Status
Formal guidance
Applies to
Food manufacturers, Food distribution and transport
Last checked
18 October 2026
What does BRCGS Food Safety Issue 9 require for monitoring temperature-controlled storage?Guidance

Clause 4.15.3 says that where temperature control is required, the storage area must be able to hold product within specification and be run so that specified temperatures are kept. Sites must either fit temperature recording equipment with suitable alarms to all storage facilities, or run recorded manual checks, 'typically on at least a 4-hourly basis' or at a frequency that allows intervention before product goes out of limits. Clause 4.15.1 adds risk-based procedures, for example for moving chilled and frozen product between temperature-controlled areas.

What's agreed, and what isn't

Paraphrased; checked against the standard. The 4-hour figure is qualified by 'typically', so a site can justify another frequency, but it must allow intervention in time; auditors will expect the justification. The clause does not specify alarm set points, alarm delays or who must respond out of hours; mapping is not in 4.15 but in process control: 6.1.5 names temperature distribution in freezers and cold stores as something to validate and verify at a risk-based frequency (Storage and Distribution Issue 4 covers stores in 7.3.7). Issue 9 is the current issue; none of its four position statements (F926 version 4, effective 10 August 2026) changes 4.15, 4.16, 6.1 or 6.4.

Status
Formal guidance
Applies to
Food manufacturers, Cold stores
Last checked
18 October 2026
Are temperature monitoring or calibration among the most common BRCGS audit non-conformities?Interpretation

We found no primary BRCGS page listing top non-conformities. A certification body's datasheet based on more than 72,000 audits lists hygiene (4.11.1) as the most common global non-conformity, then chemical control, equipment risk management, doors and pest prevention, walls, ceilings and floors, and traceability and labelling, with seven of the top eight in Section 4. Calibration (6.4) and storage temperature (4.15) do not appear in that top list. A Campden BRI review of early Issue 9 data (October 2023) gave the top majors as audit due dates (1.1.10), cleanliness (4.11.1) and pest management (4.14.1).

What's agreed, and what isn't

These are interpretation sources (a certification body and a research organisation), not BRCGS's own data. The datasheet gives counts only for some clauses and uses a clause numbering style (for example 4.4.0.8) that differs from the published standard. Calibration and temperature findings still occur but are not in the published top lists; we could not verify their frequency.

Source
Top BRCGS Food Safety Non-conformities 2025-2026 (datasheet) LRQA (certification body), undated
Status
Interpretation
Applies to
Food manufacturers
Last checked
18 October 2026
Do BRCGS standards require temperature mapping of a cold store or chiller, and how often?Guidance

BRCGS Storage and Distribution Issue 4, clause 7.3.7, requires that where temperature, humidity or controlled-atmosphere stores are used, the uniformity of the condition (for example temperature distribution) is 'established, validated and verified at a frequency based on risk', or that restrictions on product placement are identified. Clause 7.3.8 requires performance to be re-established after changes to equipment. BRCGS Food Safety Issue 9, clause 6.1.5, says that where conditions can vary within equipment critical to safety or quality, its characteristics are validated and verified at a frequency based on risk and performance, and gives temperature distribution in freezers and cold stores as an example.

What's agreed, and what isn't

Paraphrased; checked against the standard. Mapping frequency is not specified; it is risk-based. The standard is silent on the number of sensors, test duration, loaded versus empty studies, or seasonal repeats. Food Safety Issue 9 puts mapping in process control (6.1.5) rather than storage (4.15), and sets no method either. A business needs its own decision, for example map at commissioning, after layout or refrigeration changes, and periodically; agree it with your auditor.

Status
Formal guidance
Applies to
Cold stores, Food distribution and transport
Last checked
18 October 2026
How does BRCGS Food Safety Issue 9 expect temperature probes and loggers to be calibrated?Guidance

Clause 6.4.1 requires a documented list of measuring equipment used for CCPs and product safety, legality and quality, with location, identification code and calibration due date, protected from unauthorised adjustment and damage. Clause 6.4.2 requires each device to be checked and, where necessary, adjusted at a predetermined, risk-based frequency, to a method traceable to a recognised national or international standard where possible, with results documented. Clause 6.4.3 requires reference equipment to be calibrated with traceability and says calibration uncertainty must be considered when assessing critical limits. Clause 6.4.4 requires recorded actions when a device is found out of limits, and action so at-risk product is not offered for sale.

What's agreed, and what isn't

Paraphrased; checked against the standard. The standard does not specify a calibration interval (for example annual) or an accuracy tolerance; both are left to risk assessment. 'Where possible' softens traceability for working devices, but reference thermometers must be traceable. In practice, protecting at-risk product means looking back at product measured since the last good check; that is good practice rather than the clause's wording, and the standard does not say how far back, so define it in your procedure. SALSA 1.5.4 is similar but lighter. BRCGS Storage and Distribution 6.3 goes further: devices measuring product safety, legality and quality must be traceable to a recognised national standard, with no 'where possible' (6.3.3); the product owner is told when a device is found inaccurate (6.3.5); and self-calibrating devices are verified at a set frequency (6.3.6).

Status
Formal guidance
Applies to
Food manufacturers, Cold stores, Food distribution and transport
Last checked
18 October 2026
How long must a storage or distribution site keep temperature records under BRCGS?Guidance

BRCGS Storage and Distribution Issue 4, clause 3.1.3.1, says records must be legible, genuine and kept for a defined period that reflects product shelf life and any customer or legal requirements, 'but shall never be less than 1 year'. Position Statement 20 (effective 10 August 2026) adds, for clause 17.3 process records, that records must be checked and kept 'for a minimum of shelf life + 1 year' as they could be needed for a due diligence defence.

What's agreed, and what isn't

Paraphrased, with short quotes checked against the standard and the position statement. The general clause and the position statement differ (minimum 1 year versus shelf life plus 1 year for contract chilling and freezing records). Food Safety Issue 9 uses shelf life plus 12 months. For quick-frozen food, retained Regulation (EC) No 37/2005 Article 2(3) separately requires temperature records to be kept at least one year, or longer given the shelf life.

Status
Formal guidance
Applies to
Cold stores, Food distribution and transport
Last checked
18 October 2026
How long must temperature records be kept under BRCGS Food Safety Issue 9?Guidance

Clause 3.3.2 says records must be kept for a defined period, considering legal and customer requirements and product shelf life, including any shelf life extension by the consumer, such as freezing, where stated on the label. 'At a minimum, records shall be retained for the shelf life of the product plus 12 months.' Clause 3.3.1 requires electronic records to be stored securely and backed up.

What's agreed, and what isn't

Paraphrased; checked against the standard. For long-life or frozen products this can mean several years. Issue 9 is silent on a floor for very short shelf-life products beyond the 12 months. BRCGS Storage and Distribution Issue 4 (3.1.3.1) differ: retention reflects shelf life and customer or legal needs 'but shall never be less than 1 year'. SALSA uses shelf life plus one year. Customers may require longer, so check contracts.

Status
Formal guidance
Applies to
Food manufacturers
Last checked
18 October 2026
What does BRCGS Storage and Distribution Issue 4 require for monitoring temperature in warehouses and cold stores?Guidance

Clause 7.3.2 says that where a storage area is temperature-controlled, temperature recording equipment with suitable alarms must be fitted to all storage facilities, or there must be recorded manual checks 'typically every 4 hours' or at a frequency that allows intervention before limits are exceeded. Clause 7.3.3 requires facilities to hold products within the temperature range in the product specification, and 7.3.5 requires procedures for equipment failure to establish, with the product owner, the safety and quality status before release.

What's agreed, and what isn't

Paraphrased; checked against the standard. A BRCGS position statement (SD404, Position Statement 20, effective 10 August 2026) gives interpretation for clause 17.3 (contract chilling, freezing, tempering and defrosting): where automatic temperature recording is not used, manual checks must continue at weekends and holidays, frequency may reduce when doors stay shut, and 'as a guide, unless otherwise justified' every 2 hours for chilled and every 4 hours for frozen products. It also says alarm settings on recording equipment must be adequate for the process. It is a guide for manual checks, not a weekend-only rule. That guidance is written for section 17, so whether auditors apply 2 hours to general chilled storage under 7.3.2 is unclear; the two figures differ. The standard does not specify alarm delays or set points.

Status
Formal guidance
Applies to
Cold stores, Food distribution and transport
Last checked
18 October 2026

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