For food and drink manufacturers and their technical teams

Temperature CCPs that hold up at audit and at 3am

HACCP gives you the principle and leaves you the numbers: the limit, how often you monitor, the alarm and the record. BRCGS then asks to see monitoring that detects a loss of control and, wherever possible, warns in time to act. We monitor process rooms, chillers, blast chillers and cold stores, with alarms set around how each one runs.

  • Process rooms, cold rooms, blast chillers and despatch
  • Alarms set inside the critical limit, with delays from your own data
  • Traceable or UKAS calibration for every sensor we supply (UKAS accredited calibration laboratory No. 10723 for temperature)
Finished goods chiller03:40

2.9°C

Within range · alarm limits 0.0 to 5.0 °C. Example reading.

What the auditor or EHO asks

HACCP sets the structure, BRCGS fills in the detail

BRCGS clause numbers are checked against the published Food Safety Issue 9; the wording is paraphrased.

A CCP that holds up

From a limit on paper to evidence at audit

A temperature CCP on Sematics
  1. LimitA number with a source
  2. MonitoredLogged continuously
  3. AlarmedInside the critical limit
  4. CorrectedAction and product decision
  5. VerifiedReviewed and signed

100%

of alarms acknowledged at a global food manufacturer in 2026, with every expected reading received

What we monitor

Every step where temperature is a control

  • Process and production rooms

    Chilled production and high-care areas, each with its own limit, alarm route and record.

  • Blast chillers and cooling

    The step where things go wrong between cooking and chilling, alarmed early on the curve so a slow chill is seen in time.

  • Cold rooms and finished goods stores

    Raw materials, work in progress and finished goods, with door contacts and mapping to place the probes.

  • Despatch and marshalling

    Where product waits for a vehicle, with time outside control on the record.

  • Refrigeration plant and incoming supply

    Energy monitoring on refrigeration plant and the incoming supply, charted beside the temperatures the plant holds. See energy monitoring.

A reference thermometer reading during calibration in the JTF laboratory

How JTF helps

Sensors for production floors, cold rooms and despatch

Sealed IP67 sensors, probes for the points that need them, and door sensors where an open door is the usual cause. Node+ embedded and Node+ PT100 are designed to meet EN 12830:2018, accuracy class 0.2. Sematics keeps every reading, alarm and response, and named users complete the compliance checks your verification needs.

SEN-AIN

Node+ Embedded

Sealed wireless temperature sensor for fridges, freezers and stores.

  • LoRaWAN
  • Temperature

SEN-BEP

Node+ PT100

PT100 probe input for ultra-low freezers, tanks and medical fridges.

  • LoRaWAN
  • Temperature
  • Door

AC-PT100

PT100 probe

4-wire Class AA platinum probe for the Node+ PT100.

  • Wired to Node+
  • Temperature

SEN-AED

Node+ IO

Door-only sensor: when doors open, for how long, timestamped.

  • LoRaWAN
  • Door

AC-DOOR-IND, AC-DOOR-2W

Door switches

Dry contact door switches for the Node+ range.

  • Wired to Node+
  • Door

GW-PRO

Link+ Pro

Industrial IP67 gateway for warehouses, yards and remote sites.

  • LoRaWAN gateway

Free checklist

Food temperature control: UK and Ireland at a glance

Chill, frozen and hot holding limits, tolerances, time rules and record periods for England, Wales, Northern Ireland, Scotland and Ireland, on one PDF. Every answer behind it is in our food temperature guidance, with its source.

Download the PDF

Questions

What people in your sector ask us

How often should a temperature CCP be logged?

The law doesn't say: it is a HACCP decision you justify. Our recommendation is every 10 minutes or less, and 5 minutes for cooling and ready-to-eat chill, with alarms set inside the critical limit by at least the instrument accuracy. Node+ sensors log every 5 minutes by default.

Who has to check electronic records?

BRCGS asks for CCP records verified where appropriate by an authorised person, and evidence that electronic records were checked. In Sematics a named user completes each compliance check, with every alarm and its actions listed, and the completion is recorded with their name, role and time.

How do you set alarms without constant false alarms?

Each probe has its own limits and delay, set from that unit's door and defrost recovery data. An excursion that recovers inside the delay is still recorded, without paging anyone, and a real loss of control still reaches a person.

How often should probes be calibrated?

BRCGS says risk-based. Our recommendation is traceable calibration at least every 12 months, UKAS accredited where a regulator, standard or customer requires it, at three or more points that bracket the operating range and the alarm set points, with results reported as found and, where adjusted, as left. Calibration for every sensor we supply: traceable to national standards as standard, or UKAS accredited where you need it (temperature in our own UKAS accredited calibration laboratory No. 10723).

How long do we keep the records?

BRCGS Food Safety sets at least shelf life plus 12 months. Sematics keeps records unaltered for as long as you're with us, and if you leave, the complete set comes to you in searchable formats.

Reviewed by Jake Farrow, Managing Director, on 19 October 2026.

20-minute compliance check

Would your temperature CCPs stand up at your next audit?

In 20 minutes we go through your limits, monitoring, alarms, verification and calibration with you. You get the gaps in writing. No product tour.